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Recycled Carpet

Description

  • Recycled carpet is made from post consumer and/or post industrial waste
  • Aim for a high percentage of recycled and recyclable content
  • Check for the ISO eco label
  • Similar in appearance to traditional floor coverings made from synthetic virgin fibres
  • Available in a large range of colours, styles and patterns


Recycled Carpet

PET (polyethylene terephthalate)

  • Made from reclaimed polyester plastic from soft drinks and sauce bottles used with yarn
  • 1 square metre of carpet takes approximately 50 large soft drinks bottles (2 litres)
  • PET is generally higher quality than other lower grade synthetic fibres as the soft drinks bottles contain higher quality resins

Nylon

  • Reclaimed from the carpet manufacturing process
  • Makes up to 25% of recycled content
  • Recycling carpet textile fibres to make new carpet is more difficult to process

Backing and underlay

  • Backing available; natural mineral, natural jute, 100% recycled carpet fibre, recycled rubber

Uses

  • Suitable for residential and commercial installations
  • Rolls of carpet and carpet tiles
  • Recycled carpet can be remanufactured into carpet fibres and carpet backing

Advantages

  • Lower emission of VOCs due to recycled content containing less chemical additives
  • Better colour fast properties than synthetic virgin fibres
  • Good stain resistant properties – higher level than non recycled carpet fibres
  • Good bleach resistant properties
  • Good moth, insect and mildew repellent properties
  • Other properties are alike with synthetic virgin fibres; anti static, matting, indentation from static loads, anti fading
  • PET is inherently resistant to stains – removing the need for treating chemically during manufacture as with nylon carpet fibres
  • Better resistance to stains than nylon carpets
  • PET is easy to maintain as more resilient, which reduces the need for chemical cleaning agents
  • High levels of abrasion and wear and tear resistance
  • Low moisture absorption levels
  • Purchasing recycled-content carpeting is one way to help close the loop in manufacturing

Disadvantages

  • PET & nylon need frequent cleaning which uses water and energy resources
  • Less colours, styles and patterns than traditional virgin fibre carpet
  • Knowledge and familiarity of product is not widespread among retailers

Cost

  • Similar price to traditionally synthetic carpet made from virgin fibres

Embodied Energy

  • Production does not create as many emissions and VOCs reducing air pollution
  • Production by product waste is reduced – through recycling
  • Resources are used more efficiently with the reduction in the amount of virgin fibres and materials during manufacture
  • Recycling increases embodied energy levels with the added need for transport and distribution

Source/Origin

  • Readily available where a recycling initiative is implemented by manufacturers

Renewable

  • Post consumer carpet for recycling is widely abundant

Environment & Health

  • Adhesives can contain VOCs
  • Recycled carpet has lower levels of VOCs emissions
  • Direct stick installation must use a low or zero VOCs to maintain the low level VOCs characteristics of recycle carpet
  • Recycling reduces waste in landfill sites

Performance

  • Durable and strong
  • PET recycled fibres do not lose fibre quality during the recycling process

Recycled content

  • Varying percentages of recycled content

Recyclable

  • Direct stick installation lessens the possibility of recycling carpet
  • Only recyclable in specialist facilities with recycling initiatives set up, not yet readily available
  • Post consumer carpeting may be eligible for a ‘take back scheme’ where the manufacturer recovers the carpet for remanufacture, recycling and downcycling
  • Be careful – the recycling logo may only mean that the product is recyclable and NOT that it consists of recycled content
  • Recycled PET fibres and materials cannot be recycled into new carpet
  • Post consumer recycled PET fibres can only be downcycled into lesser quality items

Disposal / Biodegradable

  • PET and nylon are non-biodegradable
  • PET and nylon when incinerated release toxic vapours and VOC emissions

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